The Reliability Engineer/Specialist supports the cement plant Maintenance and Production departments with problem-solving and project execution to reduce downtime, improve processes, and lower operating costs by effectively applying Reliability Engineering methods and predictive/preventive maintenance programs.
CalPortland is proud to offer a comprehensive, competitive benefits package that provides health and financial support to our most important resources: our employees. Your benefits are an important part of your overall compensation at CalPortland. That’s why we give you a wide range of benefits to choose from.
* Low-cost premiums even for family coverage
* Company-paid life/AD&D insurance
* Company-paid short-term disability
* 401k/Company Funded Pension Program (program is dependent upon location and job type)
* Employee Assistance Program (EAP)
* Additional voluntary benefits
Compensation
$70,000 - $95,000 annually
Responsibilities
* Works closely with the Maintenance Planner, Maintenance Engineer, and Purchasing to ensure that all necessary inventories are established for spare parts and most common repair parts for critical equipment.
* Inspects and evaluates equipment and develops reliability-centered maintenance programs.
* Works closely with Planner and Purchasing to establish and maintain an effective Bill of Materials (BOM) process in conjunction with the maintenance program.
* Troubleshoots problems in the plant by studying and determining root causes of failures.
* Prepares information to present root cause failure conclusions.
* Identifies, collects, analyzes, and manages various types of data to minimize failures and improve performance, and will use failure analysis and other types of root cause analysis in support of reliability.
* Establishes and manages plant vibration and the lubrication and oil analysis programs for all systems.
* Establishes and maintains preventative maintenance measures and documentation for all equipment.
* Maintains and modifies, as needed, the plant engineering systems and library.
* Manages projects including but not limited to project safety, scope development, budget, tracking/controlling, coordinating with internal resources as well as outside vendors.
* Assists with departmental budget development, maintenance reporting, and capital expenditure requests.
* Manages, engages and utilizes all levels of employees to assist in generating creative ways to drive continuous improvement and increased reliability.
* Fosters a culture of reliability; develops and provides training to personnel to support safety, equipment reliability, and process efficiency.
* Helps facilitate a culture change throughout the maintenance department.
* Supervises and leads hourly employees, as needed.
* Supervises and coordinates the work of contractors.
* Participates in the rotating on-call duty for the department.
Education
Mechanical engineering degree preferred, or equivalent/relevant experience/degree will be considered. High school diploma or GED required.
Requirements/Qualifications
* Knowledge of instrumentation, process controls (PLC’s), motors, starters, and VFD’s.
* Knowledge of fluid systems (compressible and non-compressible), vibration, and rotating equipment.
* Comprehensive computer software knowledge required including Excel, Word, Project, AutoCAD, and PowerPoint.
* Ability to work under tight deadlines and to research, resolve, and communicate ambiguous information effectively.
* Ability to direct, motivate, and coach the activities of others.
* Ability to exercise sound judgment in problem-solving.
* Excellent work ethic and a high standard of performance and production.
* Ability to exercise independent decision-making and prioritize conflicting demands.
* Knowledge of hazards associated with areas of responsibility.
* Must understand and comply with Lockout/Tagout procedure and safety requirements.
* Must be able to read, write, and verbally communicate in the English language, and communicate positively with employees, customers, and vendors at all levels.
* Must be able to see and hear safety indicators and warnings.
* Walk on all types of surfaces (uneven and/or slippery ground).
* Climb stairs and ladders as high as 200 feet in elevation.
* Physical ability to climb on equipment to provide supervision during work.
* Drive automobile to various plant sites and work locations; must be able to travel overnight (air/auto).
* Possess and maintain a valid class C driver’s license.
* Must be able to walk long distances, climb ladders, stairs, and stockpiles, stoop, crawl under and into enclosed spaces.
Preferred:
* Working knowledge of SAP Production.
* Previous experience working in manufacturing or industrial setting.
* Experience in cement, lime, or similar process.
* Maintenance or Reliability Engineering experience.
* Experience working with a union contract.
* Understanding of California state labor laws related to wage and hour.
* Experience working in a cement or construction materials plant.
Conditions of Employment
Successful candidate must submit to a post-offer pre-employment physical examination, drug/alcohol screen, and background check. Some positions require Federal Motor Carrier Safety Administration (FMCSA) registration/clearance as well as ongoing alcohol and drug testing.
Location: Oro Grande, CA, US, 92368
Job Type: Hourly - Full-Time
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